Paper, cardboard and cardboard packaging is an environmentally friendly modern packaging that occupies a dominant position in all types of packaging. Analysis of the paper and paperboard market shows that printing paper, packaging paper and paperboard are the largest products produced and are expanding globally.

Honeycomb cardboard material, also known as honeycomb panel or honeycomb panel, is a packaging material that utilizes the geometric structure characteristics of honeycomb hexagons. Honeycomb panels consist of two layers of cardboard bonded together with a honeycomb core between them. Honeycomb is the most promising material for making ultra-lightweight and durable structures for various purposes. Honeycomb is an environmentally friendly alternative to wood and plastic products.

Why choose cardboard and honeycomb cardboard in most packaging situations?

High durability, low weight, low cost, environmental protection, high thermal and acoustic insulation, good ability to absorb shock loads, high processing technology – all these factors determine the wide range of honeycomb products. Honeycomb materials are made from renewable resources, such as paper or cardboard, and are biodegradable and recyclable. The use of honeycomb materials aligns with the principles of a circular economy by promoting the reuse and recycling of materials.

Honeycomb panels are used in various industries. It is commonly used to package fragile items such as glassware, electronics, furniture, and art. It can also be used in construction as a lightweight and strong alternative to partitions, doors and floors. It is also used by industries such as automotive and aerospace that require lightweight, high-strength materials.

What kind of equipment should be chosen for cutting this type of material?

Here we recommend using CNC packaging industry cutting machines, digital cutting machines are precise enough to process high-quality cardboard. Drawing cutting of corrugated cardboard on a digital cutting machine enables economical use of material to produce high-precision products. The marks left by the cutter of the cutting plotter are uniform and not deformed. The machine can cut from one sheet to dozens, allowing for the creation and design of custom products.

Cardboard and honeycomb panels are cut with a sharp drafting knife mounted on a CNC plotter. Contrary to machining methods, the machine performs contour cuts according to set parameters. The software allows users to control the quality and depth of cuts. As a result, corrugated cardboard gets a clean cut without burning or tearing the cut edges. Precision in panel cutting is achieved by vacuum-holding the material.

The software and the possibility to set precise cutting dimensions allow obtaining shapes of any complexity. This cutting technology is suitable for the production of packaging, shelving, large and small figures, 3D structures and pallets.

What are the common problems and solutions during cutting cardboard and honeycomb cardboard? Let’s talk about it next! Please continue reading patiently!

The honeycomb structure is strong and is an abrasive material that wears down knives and blades. Some challenges or issues can arise when cutting and slitting honeycomb materials during the manufacturing process. Here are some frequently asked questions:

1. If the cutting blade or tool is improperly set or dull, it may cause excessive pressure or tearing, resulting in separation of paper layers and non-straight cuts.

2. Honeycomb materials are composed of cells and have unique strength and cushioning properties. Cutting or slicing the honeycomb with excessive force or pressure may cause the cells to be crushed or collapsed.

3. When cutting honeycomb materials, dust and debris will be generated. This can be problematic if not managed properly, as dust that accumulates on the cutting edges of the tools can negatively impact the durability of industrial tools and their rapid wear.

4. There is a danger of burning when cutting honeycomb materials. Precautions may vary depending on the speed of the knife relative to the web, the composition of the honeycomb material, the adhesive used, the cutting method and the equipment used.

To overcome these problems, several strategies may be employed:

1. Ensure clean, accurate cuts by regularly maintaining and regrinding industrial knives, and storing and handling regrinded knives in a professional manner

2. Use the correct cutting method. Sharp blades and tools allow for clean cuts without excessive friction or heat, keeping the slitting blade rotating/moving at the same speed as the web of material being cut

3. Use the correct industrial knife to cut and slit the honeycomb material. We recommend the use of knives specially designed for our machines to efficiently produce slitting blades for cutting cardboard, paper and honeycomb materials.

  CNC cardboard cutting machine and automatic corrugated box cutting machine make it easy to produce advertising banners, POS displays, cardboard boxes and custom packaging boxes without the use of molds! This multifunctional machine can cut various types of cardboard, including corrugated cardboard, honeycomb cardboard, printed cardboard, and gray cardboard, to meet the cutting needs of different materials. Widely used in packaging, artwork, furniture, and customization industries.

The vibrating knife option is an important tool for companies that need to machine flexible materials. These flexible materials include packaging foam, foam core, blender foam, corrugated plastic or cardboard. These materials all present a challenge for traditional milling or cutting tools, but the "saw action" of the oscillating knife makes cutting these materials easy, providing clean cutting edges without fraying.

This is almost the end. There is much more about cutting machines. If you want to know more, please contact us via email info@aolcnc.com or whatsapp: +86 18560162709. We will contact you in the next chapter. We will give you detailed answers in no time!