Uncover the core technology of composite material cutting machine

Composite materials refer to materials that are composed of two or more different substances in different ways. It can give full play to the advantages of various materials, overcome the disadvantages of single materials, and expand the application range of materials. Although composite materials have obvious advantages over single materials, they are difficult to cut and have large material loss. They require precise production processes to minimize losses. If you want to know more, please click to read this article patiently!

Detailed introduction

Composite materials are designed by combining two or more different materials to create new materials with enhanced properties. Typically, reinforcing fibers (such as carbon or glass) are embedded in a matrix material (such as epoxy resin). This combination provides excellent strength, reduced weight, and enhanced corrosion resistance compared to traditional materials.

Carbon fiber is the most common material in composite materials and is widely used in industries such as aerospace, shipbuilding, and vehicle manufacturing. An important process in the production of carbon fiber is cutting.

We have developed and refined our products to serve the growing industries we serve. Our flexible composite cutting machines are used by manufacturers in the aerospace, wind energy, automotive, sporting goods, electronics and marine industries, as well as other advanced materials applications.

composite material cutting machine

We provide tailor-made solutions for customers' needs for cutting various composite materials. Our modular tool combination can meet your personalized cutting needs for various materials, such as carbon fiber, glass fiber, ETFE, PVE, HYPALON, etc., providing high-speed, precise and stable cutting operations.

This composite material cutting machine uses a visual control system to set the processing method through the CNC knife plotter software, optimize the cutting path according to the material processing requirements, and then download the file to the controller of the flat knife plotter machine.

Set the processing parameters (cutting speed, acceleration, cutting depth of the blade, etc.) through the digital control panel to command the machine tool to process the parts.

The visual control panel sets the cutting parameters (cutting speed, acceleration, cutting depth, etc.), and the CNC knife cutting machine will automatically process the material according to the drawing.

The intelligent vibration knife plotter uses the high-frequency vibration of the blade to achieve the purpose of cutting.

Gasket cutting machine process

Parameters of composite material cutting machine:

Technical parameters / model	AOL-1625	AOL-1825
Effective working area	1600x2500mm	1800x2500mm
Multi-function tool	Oscillating knife, round knife, pneumatic knife, drag knife, half cutting knife, press wheel, V-CUT Knife Tool, milling cutter, drawing marker pen, ink cartridge inkjet, cursor positioning, camera positioning edge patrol
safety devices	Four corners emergency stop, anti-collision safety device using infrared induction, safe and reliable
Cutting tool configuration	Oscillating knife or drag knife or round knife
Cutting speed	200-1200mm/s
Cutting thickness	1mm-3mm Other thicknesses can be customized according to the material
Applicable materials	It can be used to cut Silicone Rubber Fiber Cloth similar to the material, and different configurations can be selected for different materials
Material fixing method	Vacuum partition adsorption
Transmission port	Network port
Transmission system	The X\Y axis is divided into two kinds of rack or belt
rated power	11kw
Rated voltage	380V±10%/220V±10% Optional
Control System	Chinese and English LCD touch screen
Operating environment	Operating environment Temperature 0-40°C Humidity 20%-80%RH
Support file format	AI、PLT、DXF、PDF、 PCE、XML
Overall size	3600x2400x1200mm	3600x2600x1200mm
Other configuration	import servo motor,high precision helical gear reducer,import rail,rack,sensor,low-voltage appliances,power supply, cable,42mm adsorption platform,automatic feeding,rail,energy saving fan

Product advantages of composite material cutting machine:

1) Software system: save labor costs, solve manual cutting errors, and increase production. Solve the problem of special-shaped cutting, improve efficiency, and solve the problem of difficulty in recruiting workers.

2) Convenient editing function: The software system integrates the layer function commonly used in the composite industry, which can easily modify and edit the original graphic files.

3) Convenient operation: The software system is powerful and easy to operate, which is one of the important features. You can quickly master the operation with just a video tutorial or manual.

4) Reduce labor: Machine cutting is faster and more accurate than manual cutting, even for static desktop machines (the operator manually positions the material to be cut). The conveyor system automatically feeds and spreads the material. These systems require minimal labor to operate and can switch from one job to another in a few minutes.

5) Improve material utilization: Because the cutting machines in the composite industry are very precise and repeatable, they can reduce common errors and waste in manual cutting. In addition, easy-to-use nesting software can automatically arrange the template shape in the most material-saving way to fit the size of the material being cut. These factors combine to reduce material waste by up to 25%.

6) Quality: Cutting machines in the composites industry are very precise, so the quality of the final molded product is more consistent. This becomes critical as part complexity increases.

7) Efficiency brings flexibility: The high speed of cutting in the composites industry increases production throughput, and cutting can be done closer to the setup time, and in some cases even at the same time. This brings greater flexibility in scheduling.

8) Automatic tool setting function, which can achieve precise control of the cutting depth without manual intervention.

In short, composite material cutting machines play an important role in the production process of the industry with their high efficiency, precision and safety. Whether it is to improve production efficiency or ensure product quality, it is an indispensable equipment. If you have any questions or needs about composite material industry cutting machines, please feel free to leave a message or contact us, we will wholeheartedly answer you and provide professional solutions!

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