Silicone gasket is an important material widely used in sealing, buffering and insulation. Due to its excellent properties such as elasticity, high temperature resistance and chemical corrosion resistance, the demand for silicone gaskets in the fields of automobiles, electronic equipment, home appliances, etc. is increasing. However, due to the particularity of silicone materials, it is particularly important to choose a suitable cutting machine for processing. Different cutting techniques not only affect the processing accuracy, but also determine the production efficiency and the quality of the final product. This article will give you a detailed explanation of the silicone gasket cutting machine!

Parameters of silicone gasket cutting machine:

What are the common equipment we use to cut silicone gaskets?

Laser cutting machine

Laser cutting is a process that uses a high-energy laser beam to locally heat, melt and evaporate the material to achieve cutting. Laser cutting machines have many advantages in cutting silicone gaskets:

High precision: The beam diameter of the laser cutting machine is extremely small, which can achieve extremely high cutting accuracy and is suitable for cutting silicone gaskets with complex shapes and extremely precise dimensions.

No mechanical stress: Laser cutting is a non-contact cutting method that does not apply mechanical pressure to the material, avoiding deformation of the gasket due to force.

Suitable for thin silicone materials: Laser cutting has a good effect on thinner silicone materials, ensuring smooth edges without the need for subsequent processing.

The disadvantage of laser cutting is that it is less effective on thick materials, the laser's penetration ability is limited, and when the cutting thickness exceeds a certain range, the edges may be burned or deformed. In addition, the initial equipment cost of the laser cutting machine is high, but it is suitable for cutting silicone gaskets with high precision and complex contours.

CNC cutting machine

CNC cutting machine (CNC) is a device that automatically cuts by controlling the cutting tool through a computer program. For silicone gaskets, CNC cutting machine is also a common choice, with the following advantages:

Wide range of applicable materials: CNC knife cutting machine can cut silicone gaskets of various thicknesses, with strong adaptability, especially for thicker materials, CNC knife can maintain a good cutting effect.

High flexibility: CNC equipment can flexibly adjust the cutting path according to the design drawings, suitable for cutting needs of various shapes.

Low thermal impact: CNC cutting does not generate a lot of heat, so it avoids the problem of thermal deformation, and the edge is smoother after cutting.

The disadvantage of CNC cutting machine is that its cutting speed is relatively slow, especially in complex shapes or small batch production, the efficiency may not be as good as laser cutting machine. Moreover, the tool will wear during the cutting process and needs to be replaced and maintained regularly.

Water jet cutting machine

Water jet cutting is a technology that uses high-pressure water flow mixed with abrasives to cut materials. Water jet cutting also has certain advantages in the processing of silicone gaskets:

Suitable for thick materials: Water jet cutting is suitable for thicker silicone gaskets and is not limited by the thickness of the material.

No thermal impact: Water jet cutting is a cold process and will not generate heat on the material, so there will be no deformation or burning of the material due to excessive temperature.

Smooth cutting effect: The edge of water jet cutting is smooth and neat, and no additional processing steps are required.

The disadvantage of water jet cutting is that its operating cost is high. The high pressure water flow and abrasive consumption make it suitable for processing high value-added products. In addition, the water jet equipment is noisy, and there may be more water mist and wastewater treatment requirements during the cutting process.

Combining the above three cutting methods, the most recommended one is the CNC cutting machine. Here we recommend the AOL CNC silicone gasket cutting machine!

Advantages of CNC silicone gasket cutting machine:

1. Cutting is smokeless and environmentally friendly. The vibration knife cutting machine uses blade cutting and mechanical kinetic energy cutting, which will not produce burnt edges and smoke, and will not affect the environment.

2. High precision: The vibration knife cutting machine can achieve high-precision cutting, especially for silicone parts with complex shapes or small sizes, and can maintain high cutting accuracy and surface quality.

3. Material saving: The equipment has an intelligent typesetting program. Compared with the manual typesetting program, the equipment typesetting saves more than 15% of materials.

4. Low cost: The equipment cost and operating cost of the vibration knife cutting machine are relatively low, which is particularly suitable for small and medium-sized production scenarios and can effectively control production costs.

AOL company information:

AOL is an industry-leading brand with 14 years of industry experience. We have served more than 8,000 customers around the world and received satisfactory reviews. We have many long-term and stable cooperation customers. We provide personalized industrial material cutting solutions for many customers. If you encounter problems in industrial material cutting, we can provide you with free consultation and consulting services!

Packaging of the cutting machine:

Outer packing: Standard sea export plywood box.

Inner packing: stretchable film and plastic film to prevent moisture.

If you have special requirements, we can negotiate amicably; if you want to know more, please contact us.

AOL Gasket Industry Cutting Equipment Brochure