Carbon fiber prepreg is the basic unit for manufacturing composite materials, and its uniformity and stability are important links to ensure the quality of composite materials and products.
Carbon fiber prepreg classification:
1. Classified by carbon fiber precursor: PAN-based carbon fiber cloth, viscose-based carbon fiber cloth, pitch-based carbon fiber cloth;
2. According to carbon fiber specifications: 1K carbon fiber cloth, 3K carbon fiber cloth, 6K carbon fiber cloth, 12K carbon fiber cloth, 24K and above large tow carbon fiber cloth;
3. Classified by carbon fiber carbonization: graphitized carbon fiber cloth (can withstand high temperature of 2000-3000 degrees), carbon fiber cloth (can withstand high temperature of about 1000 degrees), pre-oxidized carbon fiber cloth (can withstand high temperature of 200-300 degrees);
4. Classification by weaving method: dry prepreg, wet prepreg, single-layer prepreg, prepreg, etc.
Carbon fiber prepregs are widely used in several industries. If you only need to cut some simple graphics, such as quadrilaterals, circles, etc., you can use manual cutting to satisfy the cutting of simple graphics. However, some complex patterns are difficult to cut, and manual cutting cannot meet the cutting needs.
3 major confusions in manual cutting of carbon fiber cloth:
1. Cutting precision requirements, some industries have high requirements for cutting precision, and manual cutting cannot meet the cutting requirements;
2. Manual cutting of complex patterns is inefficient. Manual cutting cannot meet the needs of mass production;
3. Cutting cost, manual cutting cost is high. If speed and precision are required, then the number of workers can only be increased. As a result, the wage cost of layoffs has increased significantly.
Therefore, manual cutting of carbon fiber prepreg cannot meet the production needs, so an automated CNC cloth cutting machine is needed to replace manual cutting of carbon fiber prepreg.
Carbon fiber prepreg cutting machine helps customers solve problems:
1. The carbon fiber prepreg cloth cutting machine adopts an automatic feeding working platform and is equipped with a super discharging system, which saves the time of manual typesetting, improves work efficiency, and saves 20% of materials;
2. The efficiency and precision of traditional manual cutting cannot meet the needs of the market. Whether it is cutting accuracy or cutting speed, the carbon fiber cloth automatic cutting machine can meet the needs of different industries;
3. The carbon fiber prepreg cloth cutting machine adopts advanced vibrating knife cutting machine technology, no yellow burnt will appear on the edge of the cutting cloth, no peculiar smell at the processing site, and the cutting edge is smooth;
4. High degree of intelligence, integrating automatic feeding, typesetting, and automatic cutting systems, reducing production costs and improving production efficiency.
Advantages of AOL carbon fiber prepreg computer cutting machine:
1. Overcut optimization function: use self-developed software to optimize the physical overcut phenomenon of the tool;
2. Intelligent cutting compensation function: use a high-precision level to detect the flatness of the table, and correct the cutting data in real time through the software to ensure high-quality cutting effects;
3. The prepreg computer cutting machine has the function of front and back cutting;
5. Automatic tool change system: the simple and efficient tool holder quick change system makes the operation easier;
6. The automatic feeding system helps the machine to achieve high-efficiency cycle cutting, and the intelligent adsorption device is used to ensure the smooth cutting process and improve work efficiency;
7. The partition adsorption method is adopted to ensure the strong adsorption capacity of the machine and firmly fix the small-sized processing materials on the work surface;
8. Different tool types can be selected according to material changes: milling cutter, vibrating cutter, beveling cutter, dragging cutter, indentation cutter, half cutter, wheel cutter, etc.
Various technical parameters of carbon fiber prepreg computer cutting machine:
Technical parameters / model |
AOL-1625 |
AOL-1825 |
Effective working area |
1600x2500mm |
1800x2500mm |
Multi-function tool |
Oscillating knife, round knife, pneumatic knife, drag knife, half cutting knife, press wheel, V-CUT Knife Tool, milling cutter, drawing marker pen, ink cartridge inkjet, cursor positioning, camera positioning edge patrol |
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safety devices | Four corners emergency stop, anti-collision safety device using infrared induction, safe and reliable |
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Cutting tool configuration | Oscillating knife or drag knife or round knife | |
Cutting speed |
200-1200mm/s |
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Cutting thickness |
1mm-3mm Other thicknesses can be customized according to the material |
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Applicable materials |
It can be used to cut Silicone Rubber Fiber Cloth similar to the material, and different configurations can be selected for different materials |
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Material fixing method |
Vacuum partition adsorption |
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Transmission port |
Network port |
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Transmission system |
The X\Y axis is divided into two kinds of rack or belt |
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rated power |
11kw |
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Rated voltage |
380V±10%/220V±10% Optional |
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Control System |
Chinese and English LCD touch screen |
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Operating environment |
Operating environment Temperature 0-40°C Humidity 20%-80%RH |
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Support file format |
AI、PLT、DXF、PDF、 PCE、XML |
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Overall size | 3600x2400x1200mm |
3600x2600x1200mm |
Other configuration | import servo motor,high precision helical gear reducer,import rail,rack,sensor,low-voltage appliances,power supply, cable,42mm adsorption platform,automatic feeding,rail,energy saving fan |
Working video of carbon fiber prepreg computer cutting machine:
The carbon fiber prepreg cutting machine completely replaces the manual design, proofing and cutting process, helping you save more labor, mold and material production costs; meet the production of small batches and multi-style orders from various customers, and realize a more intelligent production mode . The carbon fiber prepreg cutting machine solves the problems of difficult recruitment and high labor costs in factories!
If you need more information about carbon fiber prepreg cutting machine, please contact us, we will provide you with professional guidance:
E-mail:info@aolcnc.com
WhatsApp:+86 18560162709
If you want to know more about AOL equipment, you can click the PDF document below to view it!