At AOL CNC, we have developed a complete automated fabric cutting solution that is easy to use, saves time and fabric. The sofa automatic fabric cutting machine can solve the standards that manual cutting cannot achieve. In this article, I will share professional knowledge to let you really understand how to make your fabric cutting process fast, smart and worry-free!
Parameters of sofa automatic fabric cutting machine:
Technical parameters / model |
AOL-1625 |
AOL-1825 |
Effective working area | 1600x2500mm | 1800x2500mm |
Multi-function tool | Pneumatic knife, projector,vibrating knife,Round knife | |
safety devices | Using infrared sensors, responsive, safe and reliable,Anti-collision system,Four corner emergency stop button | |
Cutting speed | 300-2000mm/s | |
Cutting thickness | ≤50mm Other thicknesses can be customized according to the material | |
Applicable materials | Long-haired carpets, carpets, car floor mats, textile carpets, cotton and linen carpets, Particle fleece,Diatom mud carpet, fake wool carpet, printed carpet,etc. | |
Material fixing method | Vacuum partition adsorption | |
Transmission port | Network port | |
Transmission system | The X\Y axis is divided into two kinds of rack or belt | |
rated power | 11kw | |
Rated voltage | 380V±10%/220V±10% Optional | |
Control System | Chinese and English LCD touch screen | |
Operating environment | import servo motor, high precision helical gear reducer, import rail, rack, sensor, low-voltage appliances, power supply, cable, 42mm adsorption platform, automatic feeding, rail, energy saving fan | |
Support file format | AI、PLT、DXF、PDF、 PCE、XML | |
Overall size | 3600*2400*1250 | 3600*2600*1250 |
Specific operation steps of the sofa automatic fabric cutting machine:
Prepare the fabric and machine
Choose the right fabric, for a sofa this could be leather, polyester or velvet. Lay the fabric flat on the cutting table. At AOL we use a vacuum table to ensure the material stays in place and doesn't wrinkle. Our machines even come with an automatic correction system to prevent any misalignment.
Once the fabric is secured, make sure the cutting tool is the right size for the fabric, use a high powered active wheel cutter. For notches, switch to a punching tool. It's all about precision and using the right tool for the job.
Digital layout of fabric patterns
Now that the fabric is ready, what about the pattern? This is where our automatic pattern reading system shines. Give us your pattern template and we can convert it into a 1:1 digital file; if the leather material needs to be laid out, our equipment can also better provide the most material-saving layout. You can store, manage and call them up at any time.
Intelligent nesting to improve fabric efficiency
Our Smart Nesting software analyses the fabric's grain and weaves a pattern around it. No more mismatched patterns or awkward cuts. With Smart Nesting you can save up to 15% on fabric.
Machine calibration and test cutting
A quick test cut will help you check fabric thickness and cutting pressure. If the test cut looks good, you're ready for a big job. If not, make adjustments in the machine's software until you're satisfied.
Continuous cutting with automatic feeding
AOL's automatic feed system means you don't have to keep stopping and starting between pieces of fabric. Simply load the roll, press start, and let the machine go to work. The fabric automatically rolls forward and the system ensures that the fabric stays aligned throughout the process. It's like magic, but by design.
Monitor the entire cutting process
Once the machine is running, it automatically takes care of everything, but it's up to you to make sure everything is running smoothly. You may need to adjust settings for particularly thick fabrics, or if your design is very complex, you may need to make on-the-fly adjustments.
Our software even allows you to pause mid-cut, make adjustments, and then resume without having to start over.
With the right preparation, smart nesting and continuous cutting, you can simplify your sofa upholstery production like never before. We are committed to making the process simple and efficient, so that with just one operator you can handle everything from fabric feeding to final cutting, saving time and fabric.
AOL company information:
AOL is an industry-leading brand with 14 years of industry experience. We have served more than 8,000 customers around the world and received satisfactory reviews. We have many long-term and stable cooperation customers. We provide personalized industrial material cutting solutions for many customers. If you encounter problems in industrial material cutting, we can provide you with free consultation and consulting services!
Packaging of the cutting machine:
Outer packing: Standard sea export plywood box.
Inner packing: stretchable film and plastic film to prevent moisture.
If you have special requirements, we can negotiate amicably; if you want to know more, please contact us.