Gasket Cutting Machine With Oscillation Knife

AOL Digital Cutting Machine For Gasket Industry

AOL Cutters are the system solution for the professional manufacture of gaskets. The basic machine possesses a robust cutting table with integrated vacuum system. Due to adjustable matrix-vacuum zones, the material is securely fixed during processing without the aid of mechanical clamps.

Our Software offers a neat and quick solution for cutting grooves in rubber materials. In contrast to milling v-grooves, there is no swarf and the process speed is increased many times over.

Detailed introduction

In industrial production, the sealing asbestos gaskets between pipes and valves or between pipes and pipes are often broken, and it is very troublesome and laborious to make them yourself. The gasket cutting machine helps us solve this trouble, with high efficiency, no pollution and simple operation. Here is an introduction to the performance advantages of the gasket cutting machine.

Related parameters of gasket industry cutting machine：

Model	AOL-1625DCS	AOL-1825DCS
Working area	2500×1600mm	2500×1800mm
Machine size (mm)	360024001250	360026001250
Rated power	11KW
Fixed mode	Vacuum adsorption, automatic feeding type table
Multifunctional head	Pneumatic knife, Milling tool, projector,vibrating knife
Tool configuration	Multiple cutting knives
Safety device	Using infrared sensors, responsive, safe and reliable Anti-collision system Four corner emergency stop button
translational velocity	800-2000mm/s
Cutting speed	0-1800mm/s(according to different cutting materials)
Cutting thickness	≤50mm(according to different cutting materials)
Cutting materials	Asbestos, graphite, rubber, silica gel, PTFE, expanded PTFE, pvc, cork, etc.
Repeated accuracy	±0.1mm
Capacity	2GB
Transmission system	Precision grinding rack drive
Instruction system	AI、PLT、DXF、PDF、 PCE、XML
Other configuration	import servo motor,high precision helical gear reducer,import rail,rack,sensor,low-voltage appliances,power supply, cable,42mm adsorption platform,automatic feeding,rail,energy saving fan

Type of gasket	Thickness	AOL digital cutter efficiency	Manual cutting efficiency	Instead of manual quantity
Graphite gasket	1.5mm	300mm/s	50-100mm/s	2 pepole
	2mm	300mm/s	50-100mm/s	2-3 people
	5mm	100mm/s	10mm/s	4 people
Ordinary gasket	3mm	300mm/s	50-100mm/s	2-3 people
Ordinary gasket	5mm	200mm/s	50mm/s	2-3 people
Rubber gasket	3mm	200mm/s	50mm/s	3 people
	5mm	100mm/s	10mm/s	3 pepole
	10mm	50mm/s	≤10mm/s	4 pepole
PTFE gasket	3mm	150mm/s	10-50mm/s	3-4 pepole
PTFE gasket	5mm	100mm/s	10mm/s	3-4 pepole
The above data is for reference only, the actual operation, affected by the thickness, hardness, flexibility, etc. of the material, the data will be biased.

The gasket cutting machine does not need to be punched. It only needs to import the data into the system to identify and cut the material. The automation of this step directly saves a lot of time and cost.

The cutting machine typesetting software can accurately complete the typesetting without manual layout. After a lot of tests, the use of the gasket cutting machine can save more than 10% of materials compared to manual work. The cutting is more precise. In the process of cutting, the manual punch has a high probability of deviation, and the machine is supplemented by the software system, which can minimize the error.

The gasket cutting machine does not need to measure, just input the size and shape, which greatly improves the output of the manufacturer. The equipment has a high degree of automation, the operation is very simple, few workers are required, and it can work continuously for 24 hours, eliminating the problems of high labor costs and difficult recruitment.

gasket cutting machine.jpg

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Machine Display

Control System

Independent research and development of human-machine interface operating system, humanized design, intelligent recognition of knife cutting, fast capture of cutting targets.

Accurate and Stable Working Table

The cutting table is build with aviation aluminum with honeycomb structure inside; sturdy, high-precision, stable for long-term running.

Imported Servo Motor

The machine with more stable performance and higher precision.

Modutarized Cutting Tools

The modularized design ensures the cutting tools can be used on all the AOL product series.

The Thickness

The thickness of machine some steel plate parts is 12-20mm, it ensures the machine will be non-deformation permanently.

Projection Positioning System

The user can also place the irregular material into the projection area for the alignment cutting, which greatly improves the utilization of the material.

Diverse Tools

Oscillating Knife Tool

The Electrical Oscillating Tool is super suitable for cutting the material of medium density.Coordinated with various kinds of blades, applied for cutting different materials.

Cutting materials: kt board , foam board, honeycomb board, car mat, seat cover, corrugated, cardboard, kt board, gray board, composite materials, leather, corrugated box.

Creasing Wheel Tool

A selection of creasing tools allows for perfect creasing on the corrugated materials. Coordinated with the cutting software,the tool can cut the corrugated material along its structure or the reverse direction to have a finest creasing result,without any damage to the corrugated material's surface.

Cutting materials: Packing box, folding card, corrugated Board, carton,etc.

V-CUT Knife Tool

Specialized for V-cut processing on corrugated materials,AOL v-Cut Tool can cut 0°,15°,22.5°,30°and 45°.

Cutting material: soft board , kt board , corrugated board, packing box, slotting of corrugated boxes, medium-density material v cuts, carton packaging, hard cardboard, gift boxes,etc.

Kiss-CUT Knife Tool

The kiss cut tool is mainly used for cutting vinyl materials (labels).aol cut makes it possible that the tool cuts through the top part of the material without any damage to the bottom part.It allows high cutting speed for material processing.

Cutting materials: sticker, car sticker, reflective materials, self-adhesive vinyl, label, vinyl, engineering reflective film, double-layer adhesives, etc.

Pneumatic Knife Tool

Driven by compressed air,Pneumatic Knife Tool with 6mm stroke, is especially for cutting hard and compact materials. Equipped with different kinds of blades,it can make different process effect.The tool can cut the material up to 110mm by using specialized blades.

Cutting materials: asbestos board, asbestos free board, PTFE, rubber board , fluorine rubber board, silica gel board, graphite board, graphite composite board, etc.

Milling Knife Tool

With imported spindle,it has a rotating speed of 60000 rpm.The router driven by high frequency motor can be applied for cutting hard materials with the maximum thickness of 22 mm.The customized cleaning device cleans up the production dust and debris.The air cooling system extends blade life.

Cutting materials: acrylic MDF board, pvc board, display stand, etc.

Drag Knife Tool

AOL drag knife tool can perfectly cut materials with the thickness up to 5mm. Compared to other cutting tools,it is the most cost-effective one that allows for the fastest cutting speed and lowest maintenance cost.

Cutting materials: backlit film, sticker, pp paper , folding card, flexible material less than 3mm thickness, advertising materials KT board, flexible plastics, mobile phone film, etc.

Driven Rotary Knife Tool

Driven Rotary Tool puts the materials by the high-speed rotating blades driven by the servo motor.The tool can be installed with circular blades and decagonal blades .etc which are especially suitable for cutting woven materials.

Cutting materials: textiles, canvas, leather, fabric, carbon fabric, glass fabric, carpet, blanket, fur, woven fabric, composite double, multi-layer material, flexible plastic, etc.

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