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How to cut different EVA foam inserts in each CNC cutting tool
Time:2024-10-21

Vibration knife:

Vibration knife has become one of the most popular tools for cutting EVA foam due to its multifunctional and accuracy. The working principle of these knives is to quickly move back and forth, so that they can cut the foam cleanly and not to cause tear or deformation.

Main application:

irect cut: It is suitable for straight and clean cut and clean cuts of different density.

Complex shape: oscillation movement can accurately cut complex shapes and patterns, which is very suitable for custom foam inserts.

Multi -layer cutting: one -time cut multi -layer foam to improve the efficiency of large quantities.

Important Tips: If you need to cut high -density, high -hardness EVA foam, you must equip your machine with high -power electric vibration tools. The tool is specially designed to treat foam with a hardness of up to 80 and as high as 100 mm. Without this upgrade, the standard vibration knife may be difficult to make clean and accurate cutting on such hard materials.

What needs to be noted is:

Vibration knife is very suitable for most standard EVA foam cutting tasks. However, they may need to replace the blade regularly, especially when cutting thick or dense foam materials.

Vibration knife

Milling cutter:

The milling cutter is designed for more complicated cutting tasks, especially when dealing with thick or dense EVA foam. These tools are carved with rotating cutting movements, which is very suitable for creating a depressed area or detailed 3D shape in the foam.

Main application:

Deep grooves and pockets: It is very suitable for milling out of the cavity or channel in the foam, for special plugs.

3D shape: suitable for creating complex and multi -dimensional design that requires precise and deep control.

High -density foam: High -density EVA foam that can effectively cut other tools that may be difficult to cut.

What needs to be noted is:

Milling cutter is most suitable for more advanced cutting tasks, which is essential for accuracy and in -depth control in these tasks. The milling cutter needs to be carefully set and operate, but it can achieve the effect that other tools cannot compare.

Milling cutter

Drag knife:

Drag knife is a simple but effective cutting tool that can be manually guided or controlled by the machine to pass the foam according to a specific path. Unlike the vibration knife, the dragging knife has no mobility; on the contrary, they rely on the pressure and movement applied by the machine or operator.

Main application:

Basic shape: It is suitable for cutting simple and direct shapes in EVA foam with low density to medium density.

Thin foam: It is suitable for thin foam boards that do not require complex cutting operations.

What needs to be noted is:

Drag knife is most suitable for simple and low complexity cutting tasks. They may not be able to provide the accuracy required for complex design or thick foam materials.

Drag knife

Pneumatic vibration tool:

The pneumatic vibration tool is driven by compressed air and designed for heavy -duty cutting tasks. Compared with the standard vibration knife, these tools have higher power and speed, suitable for cutting thicker or dense EVA foam.

Main application:

Thick foam board: It is very suitable for cutting thick EVA foam boards, and standard tools may not meet the needs.

Large quantitative production: suitable for large -scale production environments that are vital to speed and durability.

Complex patterns: can easily handle more complicated cutting patterns.

What needs to be noted is:

The pneumatic vibration tool needs to compress the air supply, usually stronger and more expensive than other cutting tools. They are the ideal choice for cutting requirements with high cutting requirements.

Pneumatic vibration tool

Clane cutting tool:

The diagonal cutting tool is specially used to create diagonal cuts and edges in the EVA bubble. When the design requires the edge of the corner or V -shaped groove, these tools are essential, which is common in the custom insertion design of the packaging or protective box.

Main application:

Clane cutting: It is very suitable for creating oblique edges that are accurate and suitable for complex assembly design.

V -shaped groove: Very suitable for the V -shaped groove with foldable or bending foam insertion.

What needs to be noted is:

The oblique cutting tool is highly professional, and it is most suitable for applications that need to be cut in accurate angle. They are usually not used for general cutting, but they are very useful for specific design requirements.

Diagonal cutting

Choosing a cutting tool that is suitable for EVA foam insertion depends on the specific requirements of the project, including the density, thickness and complexity of the required cutting. Vibration knife is widely used and can effectively complete most tasks, while milling and pneumatic tools provide high -level functions for thicker or dense bubbles. The drag knife can be easily cut, and the diagonal cutting tool is very important for angle design.

AOL intelligent blade cutting machine has high precision and high efficiency. Our professional after-sales service can provide automatic cutting solutions for various industries.

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