The CNC gasket cutting machine adopts high-frequency vibration cutting tools and computer control system to achieve intelligent cutting. It is specially used for precision cutting of non-metallic materials such as rubber, silicone, PTFE, graphite, etc., and produces gaskets without molds. It is an ideal choice for customized and small batch production.

What parts does the CNC gasket cutting machine consist of?

CPU controller:

The CPU controller receives the processing graphics transmitted by the optimization software and converts them into machine instructions. It is the brain of the cutting machine and ensures the precise operation of the machine.

Cutting system:

The cutting system adopts a modular and reinforced tool holder design, which can be configured with a variety of tools, such as electric vibration knives, pneumatic vibration knives, etc. Each tool has different uses and advantages, making this system a key component of the machine.

Vacuum adsorption system:

Adopting a 60mm thick aviation aluminum platform and equipped with a high-power suction motor, the system contains 8 or 16 partitioned adsorption sections, which can minimize the movement of materials during the cutting process and ensure high-precision cutting effects.

Power transmission system:

Both the X and Y axes use servo with reducers, and the X axis uses dual servo motor drive with ground rack transmission to provide strong power and precision for cutting operations.

What materials can the CNC gasket cutting machine cut?

CNC gasket cutting machines are designed to cut a variety of materials with high precision, mainly for non-metallic gaskets. The main materials include:

Rubber and Silicone Gaskets

Suitable for cutting nitrile rubber, neoprene, cork rubber and silicone rubber gaskets with a thickness of 1-15mm.

Air pressure of at least 0.6MPA for the pneumatic vibration tool ensures precise and flawless cuts.

Non-asbestos and graphite reinforced gaskets

For harder materials such as non-asbestos, PTFE and graphite reinforced seals, the machine can use pneumatic vibration tools or 400W high-power electric tools.

This setting ensures high-intensity cutting, smooth edges and extremely high precision.

Pure graphite or insulating paper gaskets

For softer gasket materials, high-frequency electric vibration tools with thin blades can achieve faster cutting speeds and the best edge quality.

Tool selection for different materials

The choice of cutting tool depends on the thickness and hardness of the material. Manufacturers can provide guidance by testing sample materials sent to them. This ensures the correct tool configuration for your specific gasket production needs.

By customizing the cutting tool to match the material characteristics, the CNC gasket cutting machine is able to provide unparalleled precision and versatility in a variety of gasket types.

How to choose the right CNC gasket cutting machine for your needs?

CNC gasket cutting machines are versatile tools that are widely used to cut gaskets of various shapes and sizes across a wide range of industries. To ensure you choose the right machine for your specific needs, consider the following key points:

Configure tools according to the type of gasket

Share the details of the material you need to process with the machine supplier. This ensures the correct tool configuration, such as oscillating knives or milling cutters, so that the machine can achieve high-precision, efficient and intelligent cutting.

Effective processing size

The cutting area of the CNC gasket cutting machine is usually 1600mm x 2500mm. Evaluate whether this size meets your material and design requirements. If not, please inform the supplier of your specific size needs to avoid the problem of insufficient working space.

High-end configuration, scientific installation

Choose a machine with advanced configuration, such as servo motors and electrical components are all international first-class brands to ensure stable and reliable operation.

Installation quality is equally important. If the machine's components are of good quality but not installed properly, it may not produce consistent high-precision gaskets. Work with suppliers who provide professional installation services to ensure optimal performance.

Precision transmission system

For consistent high-precision cutting, give priority to machines with dual servo motor drives and precision helical gear reducers. Grinding-grade rack transmission is essential to maintain accuracy and ensure durability. If high precision is essential, avoid using belt drive systems.

By addressing these issues, you can select a CNC gasket cutting machine that meets your production needs, minimizes downtime, and provides high-quality, consistent results.

Price is a top concern for customers, and the price of a CNC gasket cutting machine can vary greatly depending on a number of factors. Understanding these factors will help you assess the value of the machine and determine its cost. Key factors include:

Cutting Area and Speed

The size of the cutting bed and the cutting speed of the machine are the main factors that determine the price of the machine. Machines with larger cutting areas or faster speeds are generally more expensive.

Types and Configurations of Cutting Machines

There are various types of CNC gasket cutting machines on the market, each with a unique configuration. Machines with multiple tool heads, automatic tool changers, and advanced software features tend to be more expensive due to their additional features.

Focus on Accuracy and Precision

Machines that focus on high accuracy and precision are generally priced higher. High-end machines are equipped with key components such as better control systems, high-precision transmission systems, and advanced cutting tools, all of which result in higher costs.

CNC Gasket Cutting Machine Manufacturers

Choosing a machine from a well-known brand or a professional gasket cutting machine supplier will affect the price. While well-known brands may offer high-quality machines, suppliers who specialize in gasket cutting will provide tailored configurations and guidance, ensuring a more efficient production process.

CNC gasket cutting machines have become an indispensable and important equipment in gasket production due to their significant advantages such as high precision, high efficiency, adaptability to a variety of materials, and automated operation. Whether you are in the automotive manufacturing industry, mechanical industry, or electronic and electrical, petrochemical and other industries, choosing a suitable CNC gasket cutting machine can effectively improve your production capacity, reduce costs, and ensure product quality.

If you are interested in CNC gasket cutting machines or want to know more information, please feel free to contact us. Our professional team will provide you with the most suitable solution according to your needs!