Carbon fiber is a new type of fiber material with high strength and high modulus fiber with a carbon content of more than 95%. With the characteristics of corrosion resistance and high film content, it is an important material in national defense and civil applications. First of all, it has been widely used in the aerospace field, and in recent years, it has also been widely used in sports equipment and sporting goods.
In the large market environment, how carbon fiber composite material cutting and processing manufacturers stand out from many peers, how to reduce costs, how to better improve product quality, and enhance product competitiveness, intelligent cutting equipment helps enterprises reduce costs and increase efficiency.
Current status of carbon fiber industry:
With the vigorous introduction of carbon neutrality, not only has the demand in the aerospace field continued to expand, but new energy for wind power generation has also shown rapid growth. Domestic production enterprises have also continued to break through almost all barriers and the total production capacity has increased significantly. Fiber in the high-end field is no longer completely dependent on imports. Under the strong policy of carbon neutrality, the country vigorously develops hydrogen energy. The increasing use of hydrogen storage pressure devices in the fields of automobiles and aerospace has become a new breakthrough in the development of domestic carbon fiber.
Starting from the production problems faced by carbon fiber cutters, it is mainly divided into the following points:
1. The manual cutting error is large, the efficiency is low, and the workload of the subsequent sequence is increased.
2. Manual cannot meet the diverse cutting requirements of special-shaped patterns
3. The price of raw materials is too high, and the rate of manual cutting is high
4. The utilization rate of manual discharge is too low, which increases the cost of the enterprise
5. High-end products have high technical requirements, and traditional processes cannot be realized
6. Special materials have occupational hazards to the human body
7. The hardness of special materials is extremely high, which cannot be achieved by traditional cutting
8. The risk factor of manual cutting is high
Many of the above problems are common problems encountered by composite material processing plants. With the continuous development of industry and manufacturing, some products specially designed to solve these problems have emerged.
Jinan AOL CNC Equipment Co., Ltd., as a manufacturer of high-quality cutting equipment, always pays attention to market demand, invests in production R&D funds and R&D teams, and actively develops cutting equipment suitable for composite materials such as carbon fiber and glass fiber.
The advantages of carbon fiber composite cutting machine in this industry:
1. Replace manual work, improve the factory environment, and enhance product competitiveness
2. Save time and effort and ensure cutting accuracy
3. Automatic loading and unloading, uninterrupted work, no smoke and dust to replace 3-5 manual labor
4. High precision, fast speed, not limited by cutting patterns, can cut any graphics and patterns
5. Automatic cutting makes work easier and more efficient.
What knives are commonly used when choosing a carbon fiber composite cutting machine?
Round knife:
The circular knife is driven by the motor to rotate the blade at high speed to cut the material, and the cutting edge has no hanging wire and no burr. Solve the problems of low efficiency of manual cutting and harm to human body.
Vibrating knife:
The high-frequency vibration cutting up and down the blade is controlled by the servo motor, the cutting effect is excellent, and it is suitable for carbon fiber materials. High-precision cutting, improve product competitiveness.
Pneumatic Knife:
Reciprocating cutting is realized by controlling the gas, the kinetic energy is larger, and the thickness can be cut up to 11cm. Applicable materials carbon felt, foam, etc.
The carbon fiber composite material cutting machine supports customized cutting solutions, with functions such as single-layer/multi-layer feeding, automatic discharge, automatic cutting, punching, marking, automatic cutting, etc. Change material properties with high precision and high efficiency.
It is controlled by computer, intelligently imported into the pattern, and the equipment is cut by blade, which is smokeless and tasteless, green and environmentally friendly, and the cutting speed of 2m/s can perfectly solve the problems of low production efficiency and time-consuming manual cutting.
At the same time, the configuration of AOL carbon fiber composite intelligent cutting machine adopts Panasonic servo motor, with ±0.1mm cutting error, automatic feeding, cutting and unloading as a whole, with cutting, half cutting, marking, beveling, punching, indentation and other cutting Function, one equipment can top 4 labors, saving labor, materials, and money!
The above is the relevant introduction to the carbon fiber composite material cutting machine.If you want to know more about performance issues, please leave a message , we will have a professional staff contact you.