The gasket cutting machine can cut a variety of gasket materials of different materials and thicknesses, such as rubber, silicone, PTFE, asbestos, non-asbestos, graphite, epoxy board, etc. The cutting shape is not limited. This automatic gasket cutting machine is the best choice for customized gaskets.
The gasket cutter can also cut a variety of other flexible materials such as leather, cloth, cardboard, carbon fiber, carpet, vinyl, foam, etc.
Process flow of CNC gasket cutting machine:
Graphic Design
The first step is to prepare the cutting pattern. The gasket cutting machine is a CNC cutting machine. CNC is the abbreviation of Computerized Numerical Control. The numerical value here refers to the electronic pattern.
You can use professional design software such as AutoCAD, AI, Corel Draw, etc. to make cutting electronic patterns.
Data Transfer
The gasket cutting machine has a matching control software. The computer software opens the CAD electronic graphics, which is the computer numerical control system. The computer software can also perform tasks such as tool setting. The material, thickness, and hardness of the gasket are different, and the selected tool may also be different. The choice of tool needs to be set in the software. After the setting is completed, it can be sent to the computer.
The computer software can also perform simple drawing, such as rectangles, circles, etc., and can also perform operations such as rotation and array copying.
Parameter settings
The mainboard of the gasket cutting machine receives the graphics sent by the computer, and then sets the cutter depth, cutting speed and other related parameters on the mainboard before cutting. These are mainly determined by the hardness and thickness of the cutting material to balance the cutting efficiency and cutting quality.
Paving materials
Place the material to be cut flat on the work surface of the gasket CNC cutting machine. Make sure the material is within the cutting range of the machine. The work surface of the gasket cutting machine is a vacuum adsorption table. The vacuum pump draws air to form a pressure difference to fix the material on the cutting table. Make sure that the material does not move during the cutting process. The vacuum pump starts and stops automatically, starting automatically before cutting and ending automatically after cutting. This fixing method is simple and effective and will not damage the material.
Start cutting
Adjust the cutting starting point of the cutter head according to the position of the material. A cross red light is installed on the cutting cutter head to indicate the cutting origin. Move the cutter head through the machine control panel so that the cross red light is within the material to avoid cutting outside the material. In addition, make sure that there is not too much waste of material. Then you can start cutting. The gasket cutter will automatically cut through the blade and the vacuum pump will automatically start. After the cutting is completed, the machine and the vacuum pump will automatically stop.
Material Collection
After cutting is completed, collect the cut pieces on the machine table, clean the remaining material on the table, and then place the new material on the workbench to continue cutting.
Advantages of automatic gasket CNC cutting machine:
1. Personnel safety
Unlike manual cutting machines and die cutting machines, the cutting process of the gasket cutting machine does not require manual operation, which greatly reduces the risk of manual injury.
2. High precision
The gasket CNC cutting machine adopts high-precision bed structure, transmission system, drive system, and precise control system, and the equipment has high precision to ensure that the gasket meets the precision specifications and improves the sealing performance.
3. Low cost of use
The CNC gasket cutting machine has less consumables and extremely low maintenance costs. It does not require molds and other expenses, saves labor, and has extremely low later use costs, reducing production costs.
4. Save materials
The automatic gasket cutting machine has automatic typesetting software, which can automatically place gaskets, improve material utilization, and can set the spacing of the cutting discs. Reduced material waste and saved production costs.
5. High flexibility
The gasket cutting machine can be equipped with a variety of working heads to accommodate gaskets of different materials and thicknesses. These machines are highly adaptable to design changes, can efficiently handle small batch production, and are very suitable for customized gasket production.
With the AOL CNC Rubber Gasket Cutting Machine, you'll revolutionize the way you cut rubber and sealing materials. Whether you're producing in bulk or processing a custom order, this machine delivers unmatched performance, precision, and value.
Still got questions? Contact us today - we'd be happy to show you why the AOL CNC is the cutting-edge solution you've been waiting for.