There are many non-metallic materials in sports goods, including rubber, double-sided fleece, wool felt, high-strength carbon plate, single-layer carbon fiber plate, multi-layer carbon fiber plate, PVC imitation leather, microfiber, etc., which are typical soft materials. Most of their cutting remains in the traditional manual cutting or stamping. In order to achieve the purpose of industrial transformation and machine replacement, advanced cutting is introduced.
In the application of flexible material cutting, laser cutting machines have fast speed and high precision on thin materials that require high precision, but the processing speed is not fast enough for materials above 30mm, and smoke and odor will be generated during the cutting process, and there will be traces of burning and blackening on the edges, which cannot meet customer requirements. The vibration knife cutting machine can perfectly cut these flexible materials, with the same fast speed, high precision, more flexible processing thickness, and more environmentally friendly.
Parameters of CNC cutting machines in the sporting goods industry:
Technical parameters / model |
AOL-1625 |
AOL-1825 |
Effective working area |
1600x2500mm |
1800x2500mm |
Multi-function tool |
Oscillating knife, round knife, pneumatic knife, drag knife, half cutting knife, press wheel, V-CUT Knife Tool, milling cutter, drawing marker pen, ink cartridge inkjet, cursor positioning, camera positioning edge patrol |
|
safety devices | Four corners emergency stop, anti-collision safety device using infrared induction, safe and reliable |
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Cutting tool configuration | Oscillating knife or drag knife or round knife | |
Cutting speed |
200-1200mm/s |
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Cutting thickness |
1mm-3mm Other thicknesses can be customized according to the material |
|
Applicable materials |
It can be used to cut Silicone Rubber Fiber Cloth similar to the material, and different configurations can be selected for different materials |
|
Material fixing method |
Vacuum partition adsorption |
|
Transmission port |
Network port |
|
Transmission system |
The X\Y axis is divided into two kinds of rack or belt |
|
rated power |
11kw |
|
Rated voltage |
380V±10%/220V±10% Optional |
|
Control System |
Chinese and English LCD touch screen |
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Operating environment |
Operating environment Temperature 0-40°C Humidity 20%-80%RH |
|
Support file format |
AI、PLT、DXF、PDF、 PCE、XML |
|
Overall size | 3600x2400x1200mm |
3600x2600x1200mm |
Other configuration | import servo motor,high precision helical gear reducer,import rail,rack,sensor,low-voltage appliances,power supply, cable,42mm adsorption platform,automatic feeding,rail,energy saving fan |
Working principle of digital vibration knife cutting machine:
The digital vibration knife cutting machine cuts materials through a high-speed vibrating knife head. Its working principle is similar to that of a conventional mechanical cutting machine, but during the cutting process, the vibration of the knife head can reduce the cutting force, reduce material deformation and thermal effects, and ensure that the cutting edge is smooth and burr-free. This equipment usually combines computer numerical control technology (CNC) and automated control systems, can accurately cut according to the design drawings, and supports customized cutting of a variety of complex shapes.
Advantages of Digital Oscillating Knife Cutting Machines for the Sporting Goods Industry:
It provides the best choice for multi-industry proofing and small batch production. It is equipped with a variety of knives and pens to meet the cutting of various materials, and can achieve high-speed, high-intelligence, high-precision cutting, punching, drawing and other processes. It adopts a powerful data conversion system and can be seamlessly connected with the mainstream design software in the market, successfully realizing the transformation from manual production mode to high-speed and high-precision advanced production mode for customers, fully meeting customers' personalized cutting needs.
The independently developed and produced high-speed large-format automatic cutting system is a single-layer and a small amount of multi-layer fixed cutting system. It adopts an advanced motion control system and has the characteristics of fast running speed, high precision, strong stability, etc. It is easy to operate. You only need to automatically import the paper pattern file to cut carbon fiber, glass fiber, PVC, ETFE, PTFE, Oxford cloth, leather and other flexible materials at high speed (no proofing, line drawing, or die cutting is required).
Application scenarios in the sporting goods industry:
Sports shoe manufacturing
The digital vibration knife cutting machine can efficiently cut various materials required for sports shoes, including uppers, soles, linings, etc., especially in the cutting of complex patterns, it can ensure the accuracy of every detail, greatly improving the appearance quality and comfort of footwear products.
Sportswear cutting
In the production process of sportswear, the cutting accuracy of the fabric directly affects the fit and comfort of the finished product. The digital vibration knife cutting machine can realize automatic cutting, avoid the errors that may be caused by manual cutting, and improve production efficiency.
Yoga mat and sports mat material processing
For products such as yoga mats and sports mats that require a large amount of cutting, the advantages of digital vibration knife cutting machines are particularly obvious. Whether it is EVA, rubber, or other composite materials, the cutting machine can quickly and accurately process large quantities to ensure that the product size is consistent and the edges are neat.
Sports equipment accessories
For the production of accessories such as gaskets and handle covers of basketball, football, and badminton rackets, the digital vibration knife cutting machine can accurately cut according to the design drawings to ensure that each accessory meets the design requirements and enhance the overall product refinement.
With the continuous innovation and development of the sporting goods industry, the requirements for production processes are becoming higher and higher. As an advanced manufacturing tool, the digital vibration knife cutting machine will continue to play its role in high-precision and high-efficiency production. In the future, with the further integration of artificial intelligence and Internet of Things technology, the digital vibration knife cutting machine will be more intelligent, able to achieve more complex automated production modes, and seamlessly connect with other production links to improve the synergy of the entire production line.
For more information, please consult:
Email: info@aolcnc.com
Phone: +86-531-88620680
WhatsApp/We Chat: 0086-18560162709
youtube: https://www.youtube.com/channel/UCDiNQSjBR5DsAX9QfkWF7AA
Website: https://www.aolcutcnc.com/