Carpets are common household items in our lives. With the improvement of the quality of life, people have higher and higher requirements for the aesthetics of carpets. When people choose carpets, they will choose carpets of different colors, sizes, shapes and materials according to their own decoration style, building area, personal preferences and other factors.

Due to the individual needs of consumers, carpet manufacturers are receiving more and more orders for small batches of non-standard size carpets. The traditional manual cutting method is less flexible and cannot meet the cutting of multi-style and multi-size special-shaped carpets. So how should the factory meet the personalized consumption needs of customers? This is a new problem facing carpet factories.

The demand of the market determines the development direction of the factory. A good production enterprise can not only produce a single product, but also adjust the development of the enterprise according to changes in market trends to meet the different needs of customers. This is the value of production and the condition for the sustainable development of enterprises.

3 ways to cut traditional printed carpets:

1. Manual cutting; if you want to use manual cutting for special-shaped carpets, you need a lot of cardboard, which will cause cardboard accumulation, difficult model management, and increased production costs.

Marking is required before manual cutting, and this step needs to be repeated, which will waste a lot of time and greatly affect cutting efficiency. Many workers are needed to complete the order within the stipulated time. At present, the cost of labor is getting higher and higher, and we are facing the problem of recruiting skilled workers.

Hand-cut rugs can be inconsistent with precision, especially printed rugs. After several hours of continuous work, people's attention will be reduced, which will reduce cutting accuracy, affect product quality, and even cause product damage.

2. Punching: It is extremely dangerous, and the utilization rate of punching and cutting machines is getting lower and lower. Due to the increasing number of carpet styles, a large number of molds are required, and the cost is too high. This method cannot satisfy the cutting of special-shaped carpet pads, and wastes materials easily.

3. Laser cutting; there is a lot of smoke and the quality is affected. Due to the flexibility of the laser cutting machine, the size and shape of the carpet can be solved well, but the laser has some unavoidable shortcomings when cutting the carpet material. Due to the high temperature during laser cutting, the edge of the carpet will turn yellow and become hard during the cutting process, which has a great impact on the appearance of the product, and it is easy to leave a burnt smell on the material.

Problems faced by carpet manufacturers:

Problem 1: It is difficult to cut large-format carpets; if large-format carpets are cut manually, it will increase the difficulty of cutting, resulting in high labor costs, poor cutting accuracy, and low efficiency. The current labor cost is getting higher and higher, which is a problem encountered by many carpet manufacturers.

Problem 2: Carpets vary in size, shape, and color. In addition to some regular sizes, carpets and floor mats also need to be customized according to different shapes. Like this kind of special-shaped carpet, the difficulty of cutting will increase, and the precision required is also high. In addition, improper handling may result in product defects.

Problem 3: Recruitment is difficult; the cost of workers is getting higher and higher, and it is becoming more and more difficult to recruit mature cutting workers. Many manufacturers are facing low production efficiency and unable to deliver on time. The departure of personnel will also affect the production progress, and the stability of production cannot be guaranteed.

Problem 4: Printed carpets are difficult to cut, manual cutting is inaccurate, and material waste is serious. Printed rug cutting is a challenge. If the cutting is inaccurate and the typesetting is inaccurate, the product quality will be unqualified, and the material waste will be extremely serious.

Problem 5: Long-haired carpets are difficult to cut; long-haired carpets are easily damaged during cutting. Long-haired carpet is a very popular carpet style, but many manufacturers are reluctant to produce it, because it is difficult to cut, the plush is damaged, and it affects the appearance, making the product uncompetitive!

So is there a new carpet cutting method that can solve the problem of size and shape variation in the carpet production process and make it easier to cut printed carpets?

The answer is of course yes!

AOL CNC Oscillating Knife Cutting Machine is widely used in the carpet cutting industry. It adopts high-power driving wheel cutting machine technology. Carpet material is cut automatically. With reasonable mechanical structure design and intelligent carpet data management software, the carpet cutting machine can complete carpet processing with high precision, high speed and more stability. The cutting edge is smooth, the cutting quality is stable, and it can work continuously for 24 hours. Effectively solve the problems of aging workers in the sofa industry, low production efficiency, reliance on manual experience, low material utilization, difficulty in cutting special-shaped non-standard carpets, chaotic file management, high product defect rate, and long delivery time!

Various parameters of AOL carpet cutting machine:

How does the AOL carpet cutter work?

What are the advantages of AOL carpet cutting machine?

1. The automatic carpet cutting machine can be equipped with a CCD large visual image recognition system, which can intelligently recognize the contour of the carpet image, so that the cutting error of the printed carpet can be controlled within ±0.1mm or even smaller, depending on the material;

2. The data of the carpet cutting machine can directly call the electronic data, no mold is needed, and the efficiency is equivalent to 5-6 workers. Manual cutting requires a lot of cardboard, which will cause deformation and affect the cutting accuracy. Now there are more and more styles of carpets, and there are more and more orders for non-standard specifications. An order requires a lot of cardboard.

3. CNC carpet cutting machine can be customized cutting solution. Cutting the long-haired carpet does not hurt the wool, which ensures the quality of the carpet, can greatly improve the quality of the product, and enhance the competitiveness of the product.

If your carpet processing factory is facing problems such as difficulty in recruiting workers, difficulty in processing non-standard carpets, and inaccurate printed carpets. Please contact us, we will provide you with professional carpet cutting solutions to make your production easy.

If you want to know more about AOL equipment, you can click the PDF document below to view it!

Carpet cutting machine related manuals